Matagorda to Freeport

When we arrived at Matagorda city Marina, The crew from Nightingale came over and assisted with the lines, which took quite a bit of patience because I was having a heck of a time backing into the slip I was attempting to get to.
I finally made it, but not before seeing all of the mud churning up from how shallow it was, no wonder why I couldn't rotate into the slip, I was likely plowing some mud with the keel.

After tying up, getting everything in ship shape and checking the water intake strainers for any mud, we were set to relax.  Deb fixed dinner and we had a bite to eat and then went up to the bar/restaurant at the Marina for a couple of drinks.  While we were there the crew from Nightingale came up and offered us a round of drinks, on them, for coming back and helping them get ungrounded the evening before.  I thought it was a really nice gesture, and certainly not the reason we did it, but it was nice either way.

Karen making Coffee

We had a good night sleep, and I must have slept sound because when I got up at about 6:45, I noticed that the shrimp boat that was docked 10 feet off my bow was gone and I hadn't even heard it leave.
We showered, fueled up, restocked a few beverages and were off the dock good and early in hopes that we may be able to make good enough time to make it all the way to Hitchcock.

As we started out into the next open body of water, it became apparent that we were NOT going to be making it all the way to Hitchcock.  This whole week had been filled with winds at 20-35 knots and today was no exception.  It was slow going slogging into the wind and waves for several hours which put us behind schedule a bit.   We decided that the best place to stay was going to be Freeport.   If you would like to see some video of the slogging into the wind, go to this link on Youtube for the Video.  Link to "Slogging up wind in the open Bay"

Mid afternoon, we happened to notice Nightingale coming up behind us.  They were making a few
knots faster than us and we talked on a radio for a while as they were passing.  We got some good pictures of their boat and sent them via email.  I am hoping they have some good ones of us as well and can send them our way.

They were also staying in Freeport but not at the same Marina.  I was concerned about a fixed bridge near the Marina they were staying at so we stayed at Seaside Marina (mainly a large fishing boat Marina for offshore fishing yachts).

At some point during the trip, I decided to troll a lure for a while.  I certainly didn't expect we would catch anything on the ICW since I was still rigged up for offshore fishing in deeper water.  I figured what the heck and we did troll for a little while but then pulled it back in when coming up on some more barge traffic.  What I certainly did NOT want to catch was the prop shaft of a tug boat.

We ended up going through a set of flood control locks on this leg of the trip as well.  We didn't have to wait too long, but the water coming down the

Brazo's River East Lock (on the ICW)

river was flowing at a pretty good pace into the ICW and had about a 3-4 knot current.  It felt like forever before we made it through that lock at about 1.5-2 knots over the ground.  When looking at the water, it looked like we were cruising full speed, looking at the locks we were crawling.  We went through the first lock and then had to circle in the river a few times to let some other traffic go through, they were heading West on the ICW and going north up the Brazos so we had to stay on the down current side of the intersection until he passed.  Once through, we were able to go through the second flood control lock and continue East on the ICW.


Tonight, I wanted to go out and grab a bite to eat rather than stay on the boat.  Last time we were through this Marina about 6 months ago, we stopped and had one of the best burgers ever at a little place called "Castaways" and I was determined to go back to this place.  We walked over for dinner and drinks and in a bout of crazy small world stuff, we met some folks there.   One of our guests/crew posted on Facebook that we were in Freeport.  Someone she went to high school with happened to reply to that post and said, I have 4 crazy aunts that are down there on vacation.  Sitting at the table next to us were 4 older women having the time of their life.  They were toasting drinks, dancing with each others and other people in the bar and Deb, in only the way Deb can, Goes over and asks if there is any chance they know "So and So".  As it turns out, that was his "4 crazy aunts".   The night went down hill from there.  Deb and Karen joined their table and next thing I know there were trays of shots and drinks, etc going that way.  

Jim, Kenny and I had our beers and just watched the girls have a great time.   While we were there, there was a gentlemen at the bar that had drank more than he should have to safely drive home.  The owner of the bar insisted he not drive.  This man was on a motorcycle and very worried about the safety of his bike leaving it out front.  The owner helped him wheel the motorcycle into the
bar/resteraunt and then got him a ride home.  That, in my book, was one really cool move.    I must admit it did allow for one photo of Karen on a Motorcycle :)

So now it was time to head back to the boat.   I am not sure what it is about my lovely bride, but when she has a few drinks, you never quite know what she is going to do/say.   On this particular day, apparently she thought she should talk in a British  accent the rest of the evening.  So the whole walk home, she rambled on in a perfect (or maybe it just sounded perfect to me after a few beers) British accent.  She even used the English words for things rather than what she may normally say, referring to the bathroom as the Loo and the elevator as the lift.  I do have some rather funny video of this, but I decided that I would not post it, but I must admit, I just had some pretty good laughs going through them all again while writing this blog.

So off to sleep for the night and tomorrow we are headed to Hitchcock.  That is going to be as far as we can get because the Waterways around Galveston, Houston Ship Channel and the ICW are all closed on the other side of Hitchcock due to the Oil Spill.  (At the time we were sailing through (on March 24th) not at the time this posts)

Working from the Boat - Day Job

People often ask me if I am retired, or how I can live on a boat while working.  The reality is that if you have the type of job that doesn't require you to be in 1 spot, this is a very workable solution.  In my case, I travel often to customer sites and to see employees and prospects.  If you do any kind of traveling for work, you have likely already adapted to being able to work remotely.  For example, I have found I can be fairly productive while at an airport, a hotel, or even while realaxing and enjoying a meal out.  

When I am home (on our boat) that also means that I can work and be productive there as well.  The boat has a Navigation Station like most sailboats (Think Mini office without the doors).  In my case, this consists of a monitor that is mounted in the center of the Nav Station that both doubles as an extra monitor for my laptop when I am working, or the heart of navigation and computing for the boat itself.  

In the picture in the sidebar, you can see that my desk is as messy as most desks you see in someone’s office.  Sadly in my case, it is also filled with a pair of sailing gloves, some line, a bunch of wires for the electronics like the router and my headset.

To make hearing and speaking to people, I have a pair of pretty good headphones to use on my cell phone or my laptop whether I am taking a call on my cell phone, or Voice over IP software such as Skype.  They are noise canceling which comes in handy when the wind is howling through the rigging above.  (See video clip a little later to see why this can come in so handy)

When Deb is not on board and I am working, I will use the large LED TV in the Salon as my monitor and sit on the salon settee.  It is a bit more comfortable and I like the extra real estate for the screen.     This was the case last week as I was sitting in the salon working.  It was a great day because it was still warm but overcast so no bright sunlight for a change, I had the hatches all opened up and had a nice gentle breeze running through the boat.  Half way through the call the wind started to pick up, then it started to pick up a lot, and I could hear the howling in the distance as the wind blew through the rigging of the row of sailboats just upwind of me.  While on the call, I muted my microphone and closed the large forward hatch.  As I finished that the sky opened up with a torrential rain pour.  I was quickly closing the 4 hatches in the roof that I had open and another 7 opening ports on the side of the boat.  All of this was going on while I was still on this conference call and un-muting the microphone to respond to a question or comment then muting as quickly as I could again.  

By the time the call ended, the wind was blowing a steady 20 knots and gusting to about 30.  The rain subsided for the most part and when I went back up top, the temperature felt like it dropped 15 degrees in that hour.

I continued to work the rest of the day on meetings and phone calls remotely, however the wind really had the boat hobby horsing and rocking pretty good.  When the wind starts to blow that hard, there are a few interesting sounds that happen on the boat, that we are just used to, but others wonder what they are.  I attached a small video below that shows me sitting on the salon settee working.  You can get a sense for how much motion there was on the boat this day, and we were tied up to a dock.  If you listen closely you can hear a few things in the background.  The first is the wind that you can still hear howling if you listen carefully.  This is with all of the hatches battened down and closed up tight.  You will also hear a bit of a ringing sound or long dull clank.   This sound is actually made from two different things that run up the inside of the mast.  There are wires that run from the base of the mast to the top of the mast for lighting on top of the mast, antenna, etc.  This is combined with the lines that run up the mast for raising the sails.  When the boat rocks a certain way they hit on the inside of the mast making this sound.    The other is a loud thump , this is actually something that you should not hear, but I still had an antenna for the TV run up on the flag halyard and when the wind would blow it hit the stays (the metal wires that run from the sides of the boat to the top of the mast to stabilize it).  It is a lot like a giant piano or guitar string being plucked.

So there you have it, a little insight into working from the boat.  98% of the time, it isn't much different than working from your office, but on some days the office is bouncing around a bit.  

The work moves to the V-Berth

Our plan of starting our refit inside the boat from the rear and moving forward has worked pretty well.  We are now to the V-Berth which is a pretty good sign.  This is an area that will require quite a bit of work due to leaks that were in the large opening hatch on the coachroof.  Like most things, you don't quite see how bad it is until you take out all of the molding and really start looking closely at things.

We have removed the headliner from the coachroof, and removed all of the molding carefully labeling it all with a sharpie so we can put the puzzle back together.  Sadly I broke a piece of the molding, but as this project has gone on, I have been getting better at correcting my mistakes.  One of the things we learned how to do was  make our own molding to match what is on the boat.  It takes some time and creativity but we have been able to replace it all and keep making them out of solid Teak.

Dry fitting curved Mahogany wall in place (lots of work to still be done)

We removed the opening port, cleaned all of the old bedding material off of the fiberglass both inside and out.  We removed every bit of sealant and bedding from the port as well as the decorative trim that goes on the outside.

We have made new decorative wall sections out of Mahogany plywood like it was originally.  This will cover the raw fiberglass on the inside of the coachroof.  We put a thin layer of insulation behind each panel and then start the re-assembly.  This particular piece was a bit interesting because it is curved.  We have certainly dealt with curves before but this one is not as wide so the curve it a bit tighter.

The picture is just the first step where we have just dry fit the curved piece in place.  The next step will be to bed the port later today and install the other 2 sides of the mahogany walls.

We have been putting the work in the V-berth off since we moved aboard, but we are expecting some friends to visit in a month or so and want to be sure that this room is ready for them when they arrive.

Frankly, the toughest part of this V-Berth work is going to be the fact that the forward bulkhead is rotted and is going to have to be replaced.  It's purpose is to essentially store the anchor chain and rode.  For those not familiar with it, when pulling in the anchor, the chain or line goes through an opening called a hawse-pipe and drops into this forward compartment.  It allows the topsides to stay neat and not have to find a place up there to store 200-300 feet of chain.

Maintaining the Water strainers - How to and what not to do

I have been saying for about 2 weeks that I need to clean the water strainer.  We used to clean them about every 4-6 weeks.  When we moved aboard, the air conditioners were running much more often than when we were not, meaning these filters were seeing a lot more circulation than ever before.  I suspect in the 5 weeks or so since we have been living on board, we likely ran as much water through the air conditioners as we had the entire previous year of just weekend use.

I had been putting it off knowing it was going to be a bit of a nasty job.  Today I decided that since I was going to do it, I would make a video of how to maintain them.  In this video I go through the steps to clean them, however waiting this long is an example of what not to do.  I can already tell that the flow is not back to what it was a month ago, which means I am going to have to flush all of the lines.  This is not going to be a simple job unfortunately.  I will likely buy a flushing kit that has a way to ensure you can put in a solution to all of the lines to break down all of that nasty growth that will be in there.

I have always had some goopy silt that gets in the water strainer in this location but this time it really felt like the texture of a jelly fish or congealed fat in the strainer bowl.

Well here is a video of how to clean it, but this stuff was pretty nasty.

Lets all do the Organization Shuffle ...

Even after paring down a lot of our belongings that we had in our apartment and separating into "things to take to the boat" and the "get rid of" piles, we still had a LOT of things we were thinking we would be taking to the boat.  We started to get nervous, but each load we took to the boat found a home and we were starting to feel pretty good about the amount of storage the boat really has.  We still have behind the settee's we can fill up, but I still have a slight leak where the Chain Plate comes trough the deck.  It is never a lot of water and if I put a wash cloth there, it tends to dry before the next bit comes on board, but if we were taking green water over the deck for days at a time, it would e an issue.  So…  I need to mix up some epoxy with a bit of filler and will fillet it along that seam.  The moral of that story is that I think we still have another bunch of storage area that we will be able to use there as well when I fix that leak.

We certainly want to be comfortable where we sleep and installed a memory foam mattress (12" thick) in the owners stateroom.  It is almost too thick.  I have raised up and bumped my head before on the ceiling under the aft deck :)

Given this is an older boat (1978), it was before all the manufacturers started looking at putting center line queen berths in the boat.  So this one is the traditional U shape, wider forward than aft with a removable section to convert it all to bed.  We decided to set this up so it will be our permanent bunk and wanted it comfortable.  The problem was that the bunk fore to aft is about 4" inches shorter than a king sized bed.  At the aft end of the bed, it is about 8" narrower than a king sized bed, and at the forward section, where our feet would go, it is actually about 9" wider than a king sized mattress.  Knowing that we could sleep comfortably with something narrower than the king, we cut our memory foam mattress (all 4 layers of it) to fit tightly in the aft end of the bed (where our heads go) and then we sleep at an angle with our feet toward the Starboard forward part of the bunk.

This opened up 26 inches of available space on the port forward side of the bunk which in the long run we will likely build storage and drawers for a nice permanent solution for storing clothes, etc.  Before building it, we bought some cheap plastic drawers and a frame to sit in that spot so we can see how well it works for keeping things there.  The 24" of height of the drawers makes it perfect to keep the satellite/cable receiver on and just below where the TV is mounted in the rear stateroom.

You can see from the pictures a bit of the open and available space on one side of the bunk.  Right now, it just drops down off the side of the mattress, but we will get creative on what we build here.   Whatever it is we will have to make sure it still allows access to all of the openings below to access the steering quadrant, steering cable and pulleys and air conditioning duct work.

We also started to bring the clothes we will need on a regular basis.  We gave SO much away, I am still shocked how much we still have.   Really, I gave over 20 shirts, 12 pants, 9 pair of shoes, boots, etc.  It is crazy how much stuff we acquire through our lifetime.  I had 2 pair of cowboy boots that I just don't see being worn and used on the boat…Gone.

We converted the hanging locker in the rear stateroom to a series of shelves to store folded clothes on.  We will still have the hanging locker in the walkthrough and across from the forward head.  I suspect that we will be replacing the rear air conditioner unit that was mounted right in the middle of a hanging locker rendering it completely useless for any storage, so I am fairly certain we will install that somewhere else and will get that locker back as well.

My biggest clothing challenge that I still haven't come up with a great solution for yet, is my suitcase.  I travel for work a lot, and normally at home, I would pack my suitcase the day before a business trip and off I would go.  Even a small carry-on roller bag is pretty big to have on board, so right now I am keeping it in my car and taking my clothes to it in a bag that I then transfer in the car as I leave for my trip.  There may be a better way, but so far, I haven't figured it out .

Lastly, we decided to move the fan in the rear stateroom to a location that may get a bit more circulation.  I tapped into the 12volt power at my light fixture and mounted the fan right near the ceiling aiming at the bed.   One of these days I will write a blog on how you can take a fixture you like from the hardware store designed for 110v household wiring, add a switch and convert it to a DC fixture to run on the boats 12v system.  I have also converted some of these fixtures to LED lights as well to reduce the amperage they use.  The one in the picture below is not LED but is 12v DC.  Being Texans we really like the single star on these lights.

Continuing to complete the little tasks...

It seems that the major tasks that needed to be done before moving onto the boat are done.  There are a lot of little ones and today was one of those days filled with little tasks.  Deb was taking care of some final prep on storage areas before putting pots, pans, food, and storage bins in all of the little hidey holes that will become our the equivalent to a house "pantry"
Here is some video of Deb doing the work on this task.  She actually does a LOT of the work on the boat and helps with most projects but sadly she is usually the one filming so you rarely see her 'doing' the work.

In addition to this today, we were also able to get a third coat of varnish on all of the new teak cabinets
in the Salon.  In the picture to the right, you can see that we still have all of the cushions out of the salon so we don't get any varnish on them.

Salon starting to come together

With those missing, it seems so disheveled.  Today, I was also doing some work under the companion way steps, so you see those leaned up against the mast in this photo.  The cabinet doors are all inside getting varnished as well and I am hoping by early next week they will all be installed.

Things Deb completed today.

• Loaded pots and pans for the boat
• Organized several air tight containers (Lock & Lock are the brand we really like) in the pantry behind the stove. 
• Started to put some condiments into the refrigerator (Ketchup, mayo, salad dressings, etc)
• Finished organizing all of the screws from our projects (which we had in about 40 small plastic cups)  She sorted and tossed any flat head screws, and kept all bronze and stainless screws.  We threw away all zinc ones due to the possibility of corroding on the boat in the salt air.  

Things I was able to complete today.

• Installed House Battery (Big ass 8D battery) into the new battery box with tie downs in the engine room (With a stroke of genius, I was able to use the companion way stairs and a couple of dowels to roll the battery from the walkthrough up onto the new shelves in the engine room without having to lift the 75lb battery while contorting my body in the engine room)
• Rerouted the large battery cables for the starting battery, house battery and both charging banks
• Cleaned and services both batteries
• Installed molding under rear stateroom door frame and around shower
• Put engine room door back on as well as forward engine access panel that has been out for months
• Another coat of varnish on the cabinet doors (insides this time)

Using Git-Rot Penetrating Epoxy on a Bulkhead

As we were rebuilding the Navigation Station we noticed that there was a section of the bulkhead that had some dry rot in it.  I could push my finger against the veneered bulkhead and while the veneer in this section appeared solid, you could tell it was soft behind it.  After removing a little bit of the veneer we could actually push a finger into some sections of the plywood and it was soft.  (not so bad that it was just falling apart, but bad enough that I was really concerned).

I started to read about scarfing two pieces of wood together and then fiberglassing over them.  This seemed like a lot of work and would still be a "patch".  I considered removing the bulkhead and replacing it all together, however on this boat, the bulkhead is tabbed in under the subfloor, tabbed in along the hull as well as tabbed in on the roof.  This particular bulkhead goes up the port side, across the ceiling in a decorative rounded shape and down the starboard side.    I quickly deduced that this was beyond my expertise and would likely be upwards of $5K at a yard.    So I started to really do some reading on penetrating epoxy and it's use specifically on stringers on boats.  If this stuff was strong enough to form a new "foundation" in the form of stringers, it may really do wonders on this small section of the bulkhead.

So with instructions read, and the web researched, I picked up a bottle of Boat Life's Git-Rot at my local West Marine.  I did notice that there are other brands of penetrating epoxy and some are geared toward home repairs.  I am assuming that these are likely similar in concept but I stuck to the one made for marine applications in this case.  (I don't think it mattered, but don't know for sure).

The job started by refrigerating the whole package of Git-Rot because if you are not applying it in 50-70 degree weather the manufacture recommends cooling it overnight in the refrigerator.  I can assure you at the end of June in South Texas, even with the AC on in the boat, it was warmer than that.

We drilled a series of holes into the bulkhead at about a 20degree downward slope being careful not to drill all the way through the bulkhead.  This allowed the injection spots for the epoxy to go through all layers of the plywood where needed.  Once drilled the product was mixed and shaken for the very exact amount of time (60 seconds) and then slowly squirted into each hole.
I started at the bottom of the vertical area to be epoxied and would slowly fill until the epoxy started to come out of the hole.  I would then move to the next.  I did this through each hole (about 18 of them or so) and as soon as I was done with the 18, I would start over again.  The goal is to keep doing this until the wood won't absorb any more of the solution.
I did this with 3 squirt bottles (about 4 ounces each) on the first day.  I started to really see it penetrating the wood because as I would inject the epoxy in one hole, I would at times see it start to seep into the wood below or adjacent to it.  This was a great sign for me as it showed that it was really being absorbed into the wood like a sponge.

The next day, I came back and repeated the process and it took about another bottle and a half (about 4 ounces each).  At this time, no more was being absorbed into the wood.  After letting it dry overnight, I sanded the surface of the wood smooth where some of the epoxy had gotten on the surface of the wood.

The test was in the "knock"  Before I started I knocked on the bulkhead and when I got to the rotted section it went form a crisp knock sound to a thud.  After using Git-Rot, I could no longer stick my finger in the wood anywhere, there was no "give" on the veneer and the knock test sounded crisp all the way across the bulkhead even over the spots that previously responded with a thud.

I would call this process a success and was glad to have been done in a few days (between applying the product and then veneering over the surface where I drilled the holes) rather than attempting to tear out and replace that bulkhead.

As is the case, if we do a project and don't find information or some good step by step "how to" instructions, we have been recording the progress and then putting them together as a video in hopes that it helps others.  It should be known that I am not doing this because of any product sponsorship and I happened to Choose Boat Life's brand but there are others out there that would likely work the same way.  This is being posted in hopes that if you are attempting a project like this, you find it useful.  It also has the secondary benefit of helping my chronicle the work we are doing on our own boat.  Like most boats, it seems that with every repair, we find something else that we determine we should correct as well.